Thursday, November 12, 2020

The Pros of Using Plastic Bathroom Partitions

In a restroom, toilet partitions are often subjected to heavy wear and tear and even vandalism while being one of the most exposed components to water and moisture. Being said that, the partition material from the whole is one of the most overlooked elements. In a world where everyone strives to achieve efficiency, it is imperative to choose the right material for your restroom which can help mitigate the major issue entirely. 

If you are just new to this or deciding to invest in great plastic bathroom partitions or any other material, at first sight, you might think these are only for the purpose of visual appeal for the private space. However, durable material with a waterproof solution and chemical resistance would be highly beneficial to your building- especially when it comes to public comfort rooms or restrooms for your organization with toilet partitions.

Vandalism is not even a problem for plastic materials used in bathroom partitions as these are strong enough to resist minor scratches. The material you choose should be a laminated surface for graffiti resistance and scratch proof.

 

Plastic material for Bathroom Partitions:


When you choose HDPE sheets, you need not worry about having to coat your partitions with protective substances even after years, as it is a durable and sustainable material that doesn’t de-laminate. Not only this, these are highly resistant to most of the cleaners, moisture, and mildew. This material is proven to be high in resilience because of its quality of construction. Being the most resistant material to scratches and damages these are ideal for many different applications, being used in the largest public restrooms or stadiums to the smallest restroom in a gymnasium or facility.

 

The waterproof material is made from high-density polyethylene resins, having several tangible benefits over all other traditional materials used in the toilet partitions. These partitions when customized from a reputable vendor provide homogeneous coloring throughout the material and smooth edges with exceptional surface friction in mildew conditions. This is why, this is a plastic material of choice among corporates and commonly used in modern bathrooms as a toilet partition, moreover great for any high foot traffic buildings, schools, government buildings, and other public facilities.

 

How to choose the right material?


Make sure you do your research online and check the websites of reputable vendors in the industry. They can offer assistance on all the different material options when buying a bathroom partition material. Note that each material will have its benefits and drawbacks which are necessary to be weighed against each other.

 

Advantages of HDPE Sheets for toilet partitions:

     When shortlisting materials the main considerations are low maintenance and durability. While investing in the remodeling of your bathroom, you want to put the use of your dollars in a material that is durable and can maintain the value for the years to come. The sustainable component of having appropriate partitions is having material like HDPE that can outperform all other materials and you can easily rely on such a product that does not need significant maintenance, is also waterproof and doesn’t take much effort to clean.


     Given their durability and sustainability, HDPE sheets are highly resistant to water, scratching and unaffected by steam or high humidity, can sustain hot, cold, wet, or dry environments without the risk of becoming odorous and rusty. Whenever it needs any kind of cleaning these can be easily wiped with a cloth and cleaning agent without any damage to the material.


     Pertaining to the standard of fire safety and building construction codes, buyers can also opt for NFPA 286 code material as a life safety code. This standard means that these are checked and passed for burn test criteria for the partitions.

Tuesday, October 20, 2020

Marine Grade Polymer for Boat Building

Consider a boat: immersed in water all the time, sailing through aggressive waves and extreme weather conditions day after day. Could there be anything harsher than this environment for the wood used in boats? Yet wood remains the most prized boat building material, being used from the earliest boats to the latest highly technical yachts. The marine-grade polymer is being used, particularly with the increased trends for materials such as glass, marble, and granite on kitchen surfaces and panels.

Unlike other materials, these are designed to be used in damp environments with properties like durability and high resistance. This is the main reason that marine-grade polymers make a popular material for boat construction whether at sea or on land. Typically, HDPE is mostly used for hull construction but also used in interior applications. The resistance and durability make it ideal for outdoor patio, poolside and marine cabinetry. As the outside of the boat battles the elements quite forcefully, the interior of a boat also needs to withstand moisture and humidity.

Though you must research or run your own tests on a few samples before burning your supplies budget on a bunch of HDPE sheets that might be of poor quality. Note that, with boat building components it is important that you choose a high quality as you can afford but make sure you are actually buying quality and not just a brand name. Here are some reasons to choose HDPE boat board:

High level of resistance
It can be very difficult to prevent your boat from sustaining damage that can be caused when you are onboard. One of the elements that can cause damage is salt water which can cause abrasions to the boat hull overtime, also corrosion and deterioration to the bolts and bearing holding it together. With an HDPE hull or material you will never have to deal with marine growth, it offers high resistance to water, fungus, and damp. Moreover, the material is composed of the durable face and core veneers and should be free of void. So thanks to its continuous smooth bottom that keeps the speed, essentially, when you are paying for the time it will last when exposed to harsh environments.
To add, the marine polymer uses a waterproof high grade of glue in between meaning that it is guaranteed to last longer depending on where and what you purchase. When the interiors are made from plastic it won’t require a paint that can chip or bubble with constant exposure to the weather leaving your boat with unpleasant odours. All in all, if you want a material that can endure the elements better than any other, marine plastic will be your top choice.

Lighter than water
The material used in boats and furniture is even stronger and lightweight than typical HDPE and it is specially formulated and designed to withstand harsh marine environments. Being a multi-talented material, it ranges from 930 to 970 kg per m3 in terms of density which makes it lighter than water. And also making it extremely buoyant and perfect for use on outdoor storage and other equipment that might require the need to bear the elements of weather even when the boat is submerged.

Zero maintenance
As marine boards are heavily resistant to a wide variety of substances that are encountered outdoors which can be oxygen, salt, and water. But these elements don’t have any effect on HDPE, meaning that it wi be affected by the ravages of time and color won’t fade from long hours of exposure. There is no need for touch-ups of paint, no need for a rinse in saltwater as it offers zero corrosion and needs fewer repairs and replacements as compared to materials like wood.

Monday, August 10, 2020

How to choose material for bathroom partitions?


If you are going through a much-needed facility renovation, designing a new bathroom space for your business, or if you are planning out a brand new facility, it crucial to choose the right bathroom partition materials. The right plastic bathroom partitions will ensure safety and security for the occupants.


If so, you have got a lot of things to consider when it comes to replacing or installing toilet partitions. There is a list of materials used with a lot of design options that can be suitable for the job. But when it comes to finding the best material, people prefer plastic. However, if you end up choosing other materials, you may have to replace them sooner than later.


Though, there are several factors that need to be considered when deciding on the type of bathroom partitions you should install. Here is a list of few of them:

  • Consider the place, is it an office, gym, school or something else?
  • The type of building you are operating in or where the restroom is going to be.
  • How frequently will it be used?
  • What’s the main concern? Durability? Or are you more interested in a sophisticated feel?
  • How much wear and tear will the place be subjected to?
  • And the budget you have decided to spend.


These are all the things you should definitely consider when deciding, but the most important thing that might not have crossed your mind is: what material to choose to build bathroom partitions?

It goes without saying that, not all the partitions used in bathroom partitions are the same. In most cases, bathroom partitions are made from plastic laminates that may appear to be suitable material at first but come with drawbacks too. The bathroom interiors are always subjected to constant exposure to moisture and humidity which can cause the plastic laminates to get rotted as they are not resistant to scratches, dents and exposure to humidity and with constant wear and tear these materials start to sprout mold increasing the risk of collapsing and even increase risk of damaging other interiors. Moreover, the mold can take over your other interiors which would result in replacing other materials immediately, because it will largely affect the air quality and also lead to respiratory issues for the occupants using bathrooms.


Why do people go for solid plastic or HDPE as bathroom partitions?


Apart from plastic laminate, solid plastic is the material used to level up the durability, functionality and is probably an inch thick. Partitions made from solid plastic is completely made from solid panels of the polymer plastic which are known for being extremely resistant and durable to any wear and tear, they have high resistance to anything that can damage them, unlike plastic laminates or any other material, from mold, moisture, common cleaner, rust and what not.


One of the main reasons that users go for HDPE over traditional plastic is that it has a solid body construction, that is these partitions are durable. They can withstand any kind of environment- dry, wet, hot or cold; bask in the humidity and moisture without the threat of mold growth. Moreover, these help in keeping the air quality in bathrooms safe and clean because the materials stand up to heat, moisture, and mold.


Another major benefit of using HDPE over other plastic is that it does not need a costly replacement or regular maintenance now and then. That means the HDPE plastic partitions have relatively low maintenance. It doesn’t need to be repainted or any replacement of parts, if it is dirty with marks or graffiti that can be just wiped or cleaned away with the help of a cloth.



Friday, May 1, 2020

High Density Polyethylene in accordance with NFPA 286

The National Fire Protection Association (NFPA) developed compliance parameters relating to fire safety and building construction. With the increased use of High-Density Polyethylene as a building material, it must be tested in accordance to comply with the standard of NFPA 286.

Materials are exposed to various staged flame intensities and are prohibited from having flames come in contact with structural locations (ceiling and walls). Additionally, the energy of the flame and amount of smoke released must stay within a certain threshold. The peak rate of heat released throughout the NFPA 286 tests should not exceed 800 kW.

How does this affect the choice of material in the toilet partition?

One of the most critical restroom design decisions that architects and designers face is the choice of toilet partition material. When in the market for toilet partitions, it is necessary to analyze your material for the corresponding standard. The material selected for a toilet partition system can impact its durability, compliance, resistance to damage, and even how easy it is maintained.
If we have a look at them a majority of materials used in toilet partitions are made according to the fitting ASTM fire-resistance standards.

What is HDPE?

HDPE (high-density polyethylene) is a solid plastic material that can be used for a variety of uses. HDPE is made from the resin of high-density polyethylene that has added pigments to give it color. Due to its solid construction, it proves to be highly durable and even resistant to scratches, dents, and impacts. HDPE actually has several advantages over other materials that are commonly used with toilet partitions in commercial bathrooms. This material works for both indoor and outdoor bathrooms.One of the major advantages that HDPE has over traditional plastics and laminates is that it has a solid body construction, allowing it to bask in humidity and moisture without the threat of mold growth. HDPE helps to keep the air quality in the restroom safe and clean because it stands up to the elements and mold. HDPE is also stronger than the other toilet partition materials. Even if it is scratched or hit it has the ability to still retain its overall aesthetic. Bathroom partitions are typically used in commercial establishments to create individual, bathroom stalls in restrooms with more than one toilet. Public bathrooms can be a harsh environment for many materials which is why partitions need to be able to withstand moisture, chemicals, disinfectants and even graffiti.Toilet partitions made from this material are highly resistant to many effects. They are water-resistant, making them less susceptible to mold and mildew growth. This quality of HDPE adds to its benefits as it can help keep your bathroom more sanitary. The material also resists abrasions from a variety of sources. The material can go through abrasions from a variety of sources.

This material is also recyclable, which makes them a sustainable option. If you or your business want to contribute to the betterment of the environment, HDPE is a great pick dedicated to sustainability and lowering its impact on the environment.

Wednesday, March 25, 2020

Types of Semiconductor Plastic Used in Manufacturing of Semiconductors

Semiconductor Plastic
Semiconductor manufacturing is a delicate process, as it requires a lot of precision with no margin for error. The facilities need to be extra clean, plus the materials used must be durable and heat resistance, along with other properties needed for such facilities. That is why semiconductor plastic needs to be carefully chosen which adhere to those guidelines.

Among a host of plastic variants available industrywide, only 3 variants of plastic are preferred in semiconductor industry. They are:

High Density Polyethylene (HDPE)

High density polyethylene is everything that is desirable in a semiconductor plastic; it is strong, durable, chemical resistant and heat resistant. It is highly versatile and can be worked easily, so they are used to make many parts, components and accessories for the semiconductor industry. The plastics need to be of high quality, durable, rigid and highly pure, so HDPE is the perfect plastic variant for the same. High density polyethylene’s main advantage over other plastics is that it is cheaper than most other semiconductor materials, making it an economically viable solution for most small, medium and large scale industries that are involved in semiconductor industries.

Polycarbonate

Polycarbonate is a unique plastic variant that has diverse applications not only in the semiconductor industry, but also in other industries that deal with manufacturing and packaging. Its main advantage over most other plastics is its strength; it is very strong, one of the strongest plastic available on market right now. It is used to make critical semiconductor components such as pipes, pipe components, valves, tubes, filters, purifiers and other such applications. Polycarbonate has other useful properties that is desirable for use in semiconductor industry such as resistance against acids, resistance against bases, low smoke emitting, high resistance against fires, good resistance against electricity. The ability to resist electricity and prevent their accumulation is of absolute importance in the semiconductor industry as it prevents accumulation of static electricity near semiconductor chips. Static electricity can make a chip go haywire and destroy it if present in excess.

Polypropylene

Polypropylene can be said as a cheaper alternative to the slightly more capable high density polyethylene plastic variant (HDPE). One thing polypropylene does better than HDPE is its resistance against harsh chemicals such as strong acids and bases. Because of this, it is often used to make critical components of a semiconductor chip such as electrical insulators and chip parts. It is also used for making bigger objects such as workbenches and tables for making semiconductor parts. It is cheaper than HDPE, hence often used in small to medium scale industries. 

Custom Semiconductor Plastic


Many companies that specialize in manufacturing semiconductor plastic have some of their own designs and custom variants available for clients. These custom semiconductor plastics are often a variant of any of the 3 above mentioned semiconductor plastics, and tweaked according to their own or client specifications for specific tasks. Such custom plastics are typically built to order, unlike generalized semiconductor plastics are that widely available. 

Sunday, January 19, 2020

Everything You Need to Know About Type 1 PVC Along With Its Fabrication Methods



Introduction:

Type 1 PVC is a kind of thermoplastic product with widespread applications across diverse industries. Unlike most other plastics, PVC is relatively inexpensive to produce and highly workable, allowing it the capability to be used as anything from pipe making to electrical insulations and exterior coatings.

Manufacture of Type 1 PVC:

Type 1 PVC is usually made using UV stabilization method, which is a method of thermoforming plastic. Thermoforming involves applying heat and pressure of varying kinds on plastic sheets to modify them into desired shape and design. UV stabilization process uses UV rays to provide heat which helps in its uniform distribution, followed by cooling. They require temperatures in the range of 266 degrees Fahrenheit and 338 degrees Fahrenheit to become workable enough to mould them into shape.

However, UV stabilization method forms just a part of the fabrication process. Other parts of the fabrication process are:

Machining: 
This process involves using low-speed rotors to shape plastic sheets into desired dimensions and chipping off unused parts from the finished product. Low speeds are preferred to have more control over chipping and to prevent severed chips from flying around everywhere.

Welding: 
Hot air welding is often used to join two or more type 1 PVC parts, either in its raw form or finished form as necessary. However, welding is a form of destructive joining, so it is preferable to use only for joining large parts where welds won’t be very visible.

Bonding:
In cases where welding cannot be done, bonding is used to join two or more PVC parts. Bonding makes use of PVC-friendly adhesives for joining. Because it is nondestructive, it is generally used for joining small parts where joints would be visible if joined via welding.

Properties of Type 1 PVC:

As type 1 PVC is manufacturing using UV stabilization method, it has good resistance against UV rays. This makes it perfect for exterior use, especially in applications where sun exposure is guaranteed. Other properties of type 1 PVC are:

Highly Resistance Against Fire: 
Type 1 PVC is extremely fire-resistant, hence it makes for good fireproofing material for use in different scenarios such as PVC pipes. Electrical insulations, wall dividers etc.

Extremely Hard: 
Type 1 PVC is hard enough to be used as exterior material. Well-made PVC components last long and don’t lose their shine or colour with time as easily as other plastics due to their high tensile strength.

Electrical Insulation: 
PVC is chosen as wire insulator not just because of their fire-resistant properties, but also because they are poor conductors of electricity, providing good electrical insulation.

Commercial Applications of Type 1 PVC:

Due to their high performance and good resistance properties, they are used in various applications such as:

  • Ø  Cabinets for bathrooms and kitchen
  • Ø  Plastic nuts, bolts and binding apparatus
  • Ø  Covering sheets for exterior protection
  • Ø  Electric wire insulator
  • Ø  Frames for windows, doors and skylights
  • Ø  Plumbing pipes
  • Ø  Filters